Alcohol Based Hand Sanitizer Production Line
Complete turnkey solution for manufacturing high-quality alcohol-based hand sanitizers with advanced automation and quality control
Hand Sanitizer Production Technology
The alcohol-based hand sanitizer production line is mainly composed of pure water RO water treatment, hand sanitizer mixing tank, hand sanitizer storage tank, hand sanitizer filling machine, hand sanitizer labeling machine, and other accessories.
Fossil Wood can provide different production capacity hand sanitizer production lines, which can match different customers' requirements. Our systems are designed for efficiency, quality, and compliance with international standards.
- Pure Water RO Treatment
- Precision Mixing Systems
- Automated Filling Lines
- Quality Control Integration
- Flexible Production Capacity
- CE/ISO/SGS Certified
RO Water Treatment Unit
Advanced reverse osmosis technology for producing high-quality purified water essential for hand sanitizer production
Technology Overview
The water treatment machine is suitable for industries such as cosmetics, pharmacy, food, and electronics, and is favored for its stable water quality and simple operation.
The system eliminates the need for frequent regeneration and cleaning associated with ion exchanging water purifiers. It operates on a physical principle, allowing water to pass through a reverse osmosis film with a diameter of one ten-thousandth of a micron, separating impurities, ions, microbes, and colloids to meet water requirements, particularly in cosmetics industries.
The reverse osmosis process utilizes semi-permeable spiral wound membranes to separate and remove dissolved solids, organic matter, pyrogens, sub-micron colloidal matter, and bacteria from water.
Feed water is delivered under a pressure of approximately 16 kg/cm² through the reverse osmosis membranes. Water permeates the minute pores of the membrane and is delivered as purified water, while impurities are concentrated in the reject stream and flushed to drain.
Performance Specifications
Removal Efficiency
- •90%-99% of total dissolved solids (TDS)
- •99% of organic matter (including pyrogens)
- •99% of all bacteria in feed water
Operating Pressure
Approximately 16 kg/cm² through reverse osmosis membranes
Model Specifications
| Model | Productivity (t/h) | Power (kW) | Recovery Rate (%) | Desalination Rate (%) |
|---|---|---|---|---|
| FW-0.5 | 0.5 | 1.5 | 50 | 97 |
| FW-1.0 | 1.0 | 1.5 | 50 | 97 |
| FW-2.0 | 2.0 | 1.5 | 70 | 97 |
| FW-3.0 | 3.0 | 2.5 | 75 | 97 |
| FW-5.0 | 5.0 | 5.5 | 75 | 97 |
| FW-6.0 | 6.0 | 5.5 | 75 | 97 |
| FW-8.0 | 8.0 | 7.5 | 75 | 97 |
| FW-10.0 | 10.0 | 7.5 | 75 | 97 |
Continuous Production
Eliminates the need for regeneration and reduces labor intensity
Fully Automatic
High efficiency, fully automatic operation, and ease of operation and maintenance
Online Monitoring
Online conductivity monitoring to ensure water output meets specified requirements
High Purity
Capable of removing more than 98% of organic matter and bacteria
Modular Design
Can be connected with ion exchange equipment for various water requirements
Expandable
Can be augmented with anion & cation mixing bed, EDI, UV lamp, etc.
Production Stages
Our comprehensive production line covers all stages from water treatment to final packaging
Water Treatment
Pure water RO water treatment system ensures the highest quality water for sanitizer production.
Mixing & Storage
Hand sanitizer mixing tank and storage tank for efficient production and bulk storage.
Filling & Packaging
Hand sanitizer filling machine and labeling machine for complete packaging solutions.
Production Line Components
Advanced equipment and systems designed for efficient hand sanitizer production
Pure Water RO Treatment
Advanced reverse osmosis water purification system.
Mixing Tank
Precision blending of alcohol and additives.
Storage Tank
Bulk storage for finished sanitizer product.
Filling Machine
Automated bottle filling with precision dosing.
Labeling Machine
High-speed product labeling and coding.
Quality Control
Comprehensive testing and quality assurance.
Packaging Line
Complete packaging and sealing systems.
Automation
PLC-controlled production management.
Utilities
Essential support systems and infrastructure.
Safety Systems
Fire suppression and safety protocols.
Technical Advantages
Production Flexibility
Our hand sanitizer production lines can be customized to match different customers' requirements. We offer various production capacities to accommodate both small-scale and large-scale operations.
The modular design allows for easy expansion and modification as your business grows, ensuring long-term investment value.
Quality Assurance
All our production lines are Certified, ensuring compliance with international quality standards and safety regulations.
Advanced automation and quality control systems guarantee consistent product quality and reduce human error in the production process.