VI Blending Plants, Modular Viscosity Index Improver & DayAdBlue Plants
Advanced modular viscosity index improvers and diesel exhaust fluid production solutions for modern industrial applications.
VI Blending & DayAdBlue Plants
Fossil Wood Engineering Services introduces comprehensive modular plant and technology solutions for Viscosity Index Improvers (VII) and Diesel Exhaust Fluid (DEF) production. Our modular design emphasizes flexibility, scalability, and high performance, making it suitable for both small-scale and large-scale industrial applications.
VI Blending Plants
Capacity: 1,000-50,000 LTRS/DAY
DayAdBlue Plants (DEF)
Capacity: 1,000-10,000 LTRS/DAY
VI Blending Plants - Viscosity Index Improvers
Fossil Wood specializes in providing comprehensive plant and technology solutions for Viscosity Index Improvers (VII) production. VII are polymer-based compounds that are crucial for maintaining lubricant viscosity across temperature shifts, preventing thinning at elevated temperatures, and safeguarding equipment integrity.
These compounds facilitate multi-grade oils and streamline maintenance procedures. Our solutions enhance lubricant performance, prolong equipment lifespan, reduce maintenance costs, and enable industries to achieve peak operational efficiency and reliability in diverse environmental conditions.
Key Benefits
Technical Specifications
- Capacity: 1,000-50,000 LTRS/DAY
- Type: Polymer-based compounds
- Application: Multi-grade lubricants
- Technology: Advanced blending systems
DayAdBlue Plants (DEF) - Diesel Exhaust Fluid
Diesel Exhaust Fluid (DEF), dubbed as AUS 32 and marketed under the brand AdBlue, plays a crucial role in curbing harmful emissions from diesel engines in automobiles and heavy vehicles. DEF is injected into the exhaust system to diminish NOx (Nitrogen Oxides) via an SCR catalyst, converting it into harmless nitrogen and water vapor.
This process is crucial for meeting stringent Euro 6 emission standards and significantly reduces NOx by over 95%. DEF is indispensable for modern diesel engines in various applications, including passenger cars, trucks, heavy-duty equipment (tractors, excavators), trains, and maritime vessels. Typical DEF consumption is 5 liters for every 100 liters of diesel consumed.
Key Benefits
Technical Specifications
- Capacity: 1,000-10,000 LTRS/DAY
- Consumption: ~5L per 100L diesel
- Emission Reduction: Over 95% NOx reduction
- Standards: Euro 6 emission compliance
Advanced Modular Design Features
Our modular design emphasizes flexibility, scalability, and high performance. The plant is designed with sustainability in mind, incorporating energy-efficient technologies and waste-minimizing strategies to reduce environmental impact and maximize resource utilization.
Key Components
Reactors
Advanced chemical processing units
Mixers
High-efficiency blending systems
Distillation Units
Precise separation technology
Filtration Systems
Advanced purification processes
Automation & Quality Assurance
Advanced process automation and control systems monitor every step from raw material handling to final packaging, ensuring consistency and precision. The plant adheres to stringent quality standards and regulatory requirements, ensuring each batch meets high specifications.
- Stringent quality standards compliance
- Regulatory requirements adherence
- High specification batch production
- Consistent precision monitoring
Essential Plant Components
Our plants incorporate essential components and practices that form the backbone of modern plant operations, ensuring efficiency, quality control, and seamless production processes.
Blenders
High-efficiency mixing systems
Filters
Advanced filtration technology
Heating Units
Precise temperature control
Filling Stations
Automated packaging solutions
PLC & SCADA
State-of-the-art automation
MCC
Motor control centers
Pumps & Pipelines
Efficient material handling
Advanced Instrumentation
Real-time monitoring
Advanced Technologies
AI-Driven Predictive Maintenance
Enhanced reliability and minimized downtime through intelligent monitoring systems.
Remote Monitoring
Real-time oversight and control capabilities for optimal plant performance.
Sustainability & Eco-Friendly Practices
Our holistic approach focuses on sustainability, including water recycling systems and energy-efficient equipment. This approach benefits the environment, saves costs, and ensures regulatory compliance, making these plants industry leaders in both innovation and responsible production.
Water Recycling Systems
Sustainable water management and conservation practices
Energy-Efficient Equipment
Optimized power consumption and reduced carbon footprint
Regulatory Compliance
Meeting environmental standards and industry regulations
MODULAR VISCOSITY INDEX IMPROVER, LUBRICANT MFG PLANT
Fossil Wood Engineering Services introduces its innovative modular viscosity index improver manufacturing plant, designed to meet the evolving demands of the lubricant industry. The modular design offers flexibility, scalability, and high performance, making it an ideal solution for both small-scale and large-scale lubricant oil blending plants.
This plant is built with cutting-edge technology to ensure optimal production efficiency and superior product quality, while also offering ease of customization and rapid deployment to adapt to market needs.
Advanced Plant Components & Technology
The plant's key components, such as reactors, mixers, distillation units, and filtration systems, are integrated in a way that promotes seamless operation and expansion. With advanced process automation and control systems, every step of the manufacturing process, from raw material handling to final packaging, is meticulously monitored to ensure consistency and precision.
Furthermore, the plant is designed with sustainability in mind, incorporating energy-efficient technologies and waste-minimizing strategies to reduce environmental impact while maximizing resource utilization.
Key Components
Reactors
Advanced chemical processing units
Mixers
High-efficiency blending systems
Distillation Units
Precise separation technology
Filtration Systems
Advanced purification processes
Quality Assurance & Standards
Our modular viscosity index improver manufacturing plant adheres to stringent quality standards and regulatory requirements, ensuring that each batch of viscosity index improver meets the highest specifications.
- Stringent quality standards compliance
- Regulatory requirements adherence
- High specification batch production
- Consistent precision monitoring
Comprehensive Benefits & Future-Ready Solutions
Whether you are entering the viscosity index improver market or looking to expand your production capacity, our plant offers unmatched efficiency, reliability, and adaptability.
Embrace the future of lubrication technology with a plant designed for enhanced performance, reduced operational costs, and improved longevity of machinery and equipment.
Market Entry & Expansion
- Ideal for new market entrants
- Scalable production capacity
- Rapid deployment capabilities
- Customizable to market needs
Performance & Efficiency
- Enhanced operational performance
- Reduced operational costs
- Improved equipment longevity
- Unmatched reliability