Alkyd Resin & Styrene Emulsion Manufacturing Plant
Advanced manufacturing technology for alkyd resins and water-based emulsions for paints, coatings, and industrial applications
Sand Drying Plants
Made from environment friendly materials
Wet unscreened sand is manually charged into a feed hopper, transferred by a bucket elevator to a storage hopper with a rotary feed valve, then passed through a dryer where it's heated by a burner, rotated, and cascaded for heat transfer. After drying, it's charged onto a belt conveyor, then to a vibrating screen for fractionation, and finally collected from the floor level for transfer to sand silos via bucket elevators. A sand cooler is mentioned as an optional component.
Advantages
- •Mobile and flexible plan
- •Plug and play system
- •Ideal for new ventures/startups
The plant design is a comprehensive, single-source solution covering civil, mechanical, electrical, and chemical processes, aiming to minimize client scope of work. It emphasizes leveraging manufacturing experience for know-how and training.
A state-of-the-art laboratory meets and exceeds international specifications, guaranteeing high quality. The plant design adheres to global standards and incorporates advanced safety features for secure and efficient operation.
Alkyd Resin & Styrene Emulsion Manufacturing Plant
Alkyd Resins:
- •Long, Medium, Short
- •Oil and Styrenated Alkyds
- •Acrylic and Phenolic Resins
- •Resins for Paints & Coatings
- •Polyamides & CNSL Resins
- •Epoxy and PU Resins
Water Based Emulsions:
- •Styrene and Pure Acrylics for Paints & Coatings
- •Textile and Paper Emulsions
- •Emulsions and Binders for Adhesives and Packaging
- •Cement and Waterproofing Aids
Alkyd Resin Plants
Brief Process
Raw materials are pumped from storage tanks into a reactor, heated to 240-250°C, followed by catalyst addition, mixing, polyol introduction, temperature control (240-260°C), cooling to 200°C, azeotropic distillation, sample checking for polymerization, and transfer to a dilution blender through a filter for final blending based on solid content.
Advantages
- •Alkyd resin is versatile.
- •Available at low cost.
- •Good weathering property.
- •Alkyd made with non-drying oil, or their fatty acid has excellent color gross stability.
- •Good compatibility with many polymers.
- •Due to its solid nature and reduced solvent vapor emission, it is environmentally friendly.
Emulsion Plants
Brief Process:
Water is added in the reactor along with additives and emulsifiers and heated up to approximately 80°C. A stable emulsion is prepared in the monomer tank by mixing water, additives, and monomer. The monomer is added into the reactor along with the catalyst and/or activator. The product is processed in the reactor for 2-3 hours and then cooled to room temperature. Additives are added to get the desired pH, solid content, and viscosity.
Advantages
- •Single source responsibility for complete plant design right from civil-mechanical-electrical to chemical process.
- •Client's scope of work limited to bare minimum.
- •Know-how and training based on years of manufacturing experience.
- •Modern laboratory set up to meet international specifications.
- •Plant design complies with international standards and safety features.
- •Reduced manpower requirement.
Process & Quality Control
Alkyd Resin Manufacturing
Our alkyd resin manufacturing process utilizes advanced reactor technology with precise temperature control (240-260°C) and automated catalyst addition systems. The process includes azeotropic distillation for optimal polymerization control.
The manufacturing process ensures consistent quality through continuous monitoring and automated sampling systems. Final products are filtered and blended according to specific solid content requirements.
Water-Based Emulsions
Our water-based emulsion technology produces high-quality products for paints, coatings, textiles, and adhesives. The process ensures excellent stability and performance characteristics.
Advanced emulsification techniques and quality control systems guarantee consistent product performance across various applications and environmental conditions.