Dry Mix Mortars & Wall Putty Plants

Vertical plants feature a gravity-leveraging design with capacities ranging from 20-100 MT/HR. The efficient material flow operates from ground level to silos, integrating blowers and conveyors. A screening process is positioned atop the structure, with storage for various raw materials including cements, sands, minerals, fly ash, silica fume, fine dust, and additives.

Transfer methods include screw conveyors, loss-in-weight feeders, vibratory, and pneumatic feeders. The design reduces conveying distance and power consumption while ensuring precise weighing, batching, and charging into mixers (plough or twin-shaft) with mixing duration of 1-5 minutes. Final packaging is into paper or HDPE bags (open-mouth or valve-type) or bulk bags/silos/bulkers.

Horizontal plants are prevalent across industries with capacities ranging from 5-20 MT/HR. The optimized layout features ground-level silos with efficient material conveyance via truck-mounted or on-site blowers. The system typically includes 2-10 silos for storing diverse materials including cement, sand, minerals, fly ash, silica fume, fine dust, polymers, cellulose, starch ethers, and air entrain agents.

The process involves meticulous weighing, batching, and charging into high-turbulence mixers (plough or twin-shaft) with mixing duration of 1-5 minutes. Final packaging is into paper or HDPE bags (open-mouth and valve-type). The system features state-of-the-art plant automation with PLC-controlled recipe management software for precise control and quality assurance.

Our semi-automatic batch plants are designed for daily capacities of 10 to 50 metric tons (MT) over 8 hours of operation. These plants are ideal for smaller market ventures, offering efficiency, dust-free environment, and organized production processes.

Raw materials are transferred to the mixer via a comprehensive conveyor system including bucket, screw, or belt conveyors. The plant operates in semi-automatic mode, requiring 6-8 individuals for optimal operation. A key feature is the floor-level entry of raw materials into a weigh batch hopper, with automation and PLC-controlled recipe management software orchestrating the transfer process.

Fossil Wood Admix Plants are designed to manufacture various super plasticizers, retarders, and accelerators for ready mix concrete and mortars. These plants are simple, cost-effective, and prioritize client interests by using locally sourced raw materials.

The manufacturing process involves precise steps: weighing, mixing, and filling. During production, water and liquid additives are pumped into the blender at a controlled rate, while powder additives are manually or automatically dosed. A mixing period of 50-60 minutes is followed by stringent quality checks (laboratory and field tests) before transfer to storage or filling.