Specialty Fluids & Additives Manufacturing
Comprehensive blending plants for brake fluids, coolants, transformer oils, additives, VI blending, AdBlue, and waste oil processing
Blending Plants for Specialty Fluids and Additives
Discover our comprehensive range of plant & technology solutions, meticulously designed for diverse industrial needs. Our offerings encompass state-of-the-art facilities that optimize production processes, enhance product quality, and ensure environmental compliance.
Brake Fluid Manufacturing Plants
State-of-the-art brake fluid production facilities
Coolants & Antifreeze Making Plants
Innovative cooling and antifreeze solutions
Transformer Oil Plants
Advanced electrical insulation oil production
Additive Plants
Efficient additive manufacturing facilities
VI Blending Plants
Cutting-edge viscosity index blending
AdBlue Plants
Sustainable AdBlue production facilities
Waste & Used Oil Plants
Eco-friendly waste oil processing
Our Commitment to Excellence
With our expertise and commitment to excellence, we empower industries to achieve operational efficiency, regulatory adherence, and sustainability goals seamlessly. Explore our integrated solutions today and revolutionize your manufacturing operations for a brighter, greener future.
Specialty Fluids & Additives Technology
Our comprehensive specialty fluids manufacturing encompasses brake fluids, engine coolants, antifreeze solutions, transformer oils, additive blending plants, VI blending, AdBlue production, and waste oil processing - each designed for specific applications with superior performance characteristics.
Engine coolant and antifreeze protect engines from overheating or freezing, lubricate moving parts like the water pump, head gaskets, cylinder, and piston, and transfer heat to keep vehicles in optimal condition.
Transformer oils are vital in electrical systems, derived from virgin paraffinic and naphthenic crude oils, enhanced by high-pressure hydrogenation and hydro-treatment for superior electrical properties.
Additive blending plants manufacture complete additive packages for lubricants and greases, meeting API specifications and providing comprehensive solutions for various industrial applications.
- Brake Fluid Manufacturing
- Automotive Engine Coolants
- Industrial Antifreeze Solutions
- Transformer Oils
- Additive Blending Plants
- VI Blending Plants
- AdBlue Production
- Waste Oil Processing
- Custom Formulations
- Quality Control Systems
COOLANTS & ANTIFREEZE MAKING PLANTS
CAPACITY: 1,000 TO 10,000 LTRS/DAY
About Coolants and Antifreeze
Coolants and antifreeze protect engines from overheating or freezing and lubricate moving parts like the water pump, head gaskets, cylinder, and piston. They transfer heat and provide antifreeze protection to keep cars running optimally.
Engine coolant is used with liquid cooling systems, which consist of components like the water pump, radiator, fan, and thermostat. Coolant continuously cools the engine, preventing overheating or freezing.
It's primarily a mixture of ethylene glycol or propylene glycol mixed with water and additives. Coolants are also used in other heat transfer applications, such as HVAC chillers and solar water heaters.
Their purpose is to prevent physical stresses and catastrophic deformation of rigid enclosures at extreme temperatures. Compounds are added to reduce the freezing point and inhibit corrosion in cooling systems.
The term "engine coolant" is widely used in the automotive industry for its primary function of conductive heat transfer.
PROPERTIES OF A GOOD COOLANT
- •GOOD HEAT TRANSFER
- •PROTECTION AGAINST DEPOSITS
- •HIGH TEMPERATURE PROTECTION
- •SAFE TO USE WITH HARD WATER
- •SHOULD NOT DAMAGE INTERNAL COMPONENTS
- •REDUCED FOAMING TENDENCY
- •GOOD ANTICORROSION PROPERTIES
OUR SCOPE OF WORK
Each plant is supplied with complete equipment and systems for efficient coolant and antifreeze production:
- •Stainless steel mixers
- •Holding tanks
- •Transfer pumps
- •Pipelines
- •Valves
- •Instruments
- •Control panel with automation
- •Filling line
- •Complete set of required utilities
- •Lab testing equipments
Properties of a Good Coolant
Essential characteristics that ensure optimal performance and protection in cooling systems
Good Heat Transfer
Efficient thermal conductivity for optimal engine cooling.
Protection Against Deposits
Prevents scale and sludge formation in cooling systems.
High Temperature Protection
Maintains performance under extreme heat conditions.
Safe with Hard Water
Compatible with various water qualities and conditions.
Non-Damaging to Components
Protects internal engine components from corrosion.
Reduced Foaming
Minimizes air entrainment and foam formation.
Anti-Corrosion Properties
Advanced corrosion inhibitors for long-term protection.
Our Scope of Work
Each plant is supplied with complete equipment and systems for efficient coolant and antifreeze production
Stainless Steel Mixers
High-quality mixing equipment for precise formulations.
Holding Tanks
Storage vessels for raw materials and finished products.
Transfer Pumps
Efficient fluid transfer systems throughout the plant.
Pipelines & Valves
Complete piping network with automated control valves.
Instruments & Control Panel
Advanced automation and monitoring systems.
Filling Line
Automated packaging and filling operations.
Utilities
Complete set of required support systems.
Lab Testing Equipment
Quality control and testing instrumentation.
Transformer Oil Plants
Advanced manufacturing facilities for high-quality transformer oils with superior electrical properties
Transformer Oils Overview
Transformer oils are vital in electrical systems, derived from virgin paraffinic and naphthenic crude oils, enhanced by high-pressure hydrogenation and hydro-treatment. The process removes moisture and polar impurities, ensuring top-notch electrical properties.
These oils offer low pour points, outstanding oxidation stability, efficient cooling, and superior electrical attributes. Naphthenic mineral oil is a preferred choice for power transformer insulation due to its favorable characteristics, cost-effectiveness, and availability.
Transformer oil plays a crucial role in other electrical equipment like high-voltage switches and circuit breakers, stressing the importance of stability at high temperatures for uninterrupted operation.
Performance & Contamination
High viscosity supports electrical insulation, while low viscosity aids heat dissipation and fluid circulation. A significant concern is the susceptibility of transformer oils to contamination by water, dirt, and fibers, which can compromise electrical properties.
These contaminants can lead to arcing and dielectric breakdown. While these events don't immediately harm the machine, they significantly impact the oil, causing thermal breakdown. Low-temperature oxidation inhibitors and additives are used to mitigate degradation.
Transformer Oil Plant Equipment
Blending & Storage Tanks
Specialized tanks for transformer oil blending and storage.
Filtration & Vacuum Degasification
Advanced filtration and degasification units for purity.
Absorbent Columns
Columns for removing impurities and contaminants.
Homogenization Tank
Tanks for uniform mixing and consistency control.
Laboratory Instruments
Specialized testing equipment for electrical properties.
Standards & Specifications
Performance standards for transformer oils are established by renowned committees like IEC, CIGRE, and BIS, ensuring consistency and compatibility across diverse electrical systems.
Additive Blending Plants
Complete plant and technology for manufacturing additive packages used for lubricants and greases
Additive Package Manufacturing
Fossil Wood offers complete plant and technology for manufacturing additive packages used for manufacturing lubricants and greases. The packages are designed to meet API specifications such as SJ, SL, SM, and SN valid for passenger car motor oils and API grades of CH-4, CI-4, and CJ-4 valid for heavy duty diesel oils.
We provide comprehensive solutions including additives/components/packages (API, non-API, specialty), supply chain solutions, base oil sourcing, and inputs on setting up quality control lab, instrumentation, and testing capabilities.
Technical Expertise & Sourcing
Our technical expertise encompasses a wide range of additive categories and sourcing capabilities, ensuring we can meet the most demanding specifications and requirements for various lubricant applications.
From base oils (Group I through Group V) to finished lubricants, we provide end-to-end solutions that optimize machinery performance and longevity across diverse industrial applications.
Additive Categories & Technical Expertise
Antioxidants
Prevent oxidation and extend oil life
- •Aminic
- •Phenolic
- •PANA
Anti-Wear (AW) Agents
Protect metal surfaces from wear
- •Ashless AW
- •ZDDPS (Primary, Secondary, Mixed)
Corrosion Inhibitors
Prevent metal corrosion in lubricants
- •Alkyl Thiadiazoles
- •Fatty Acids/Amines/Half-Esters
Detergents
Keep engine parts clean
- •Low & High TBN Sulfonates
- •Phenates
- •Salicylates
Dispersants
Prevent sludge and deposit formation
- •PIBSI & Mannich Based
- •Functionalized with Boron & Phosphorus
- •Antioxidants
Extreme Pressure (EP)
Protect under extreme pressure conditions
- •Sulphur Based-SIB
- •Polysulfides
- •Sulfurized Olefins & Esters
Pour Point Depressants (PPDs)
Improve low-temperature flow properties
- •PMA
- •Styrene-Ester
- •Fumarate Based
Viscosity Index Improvers (VIIs)
Maintain viscosity across temperature ranges
- •Olefin-Copolymers (OCPs)
- •Star Polymers
- •Polymethacrylate (PMA) Based
API Specifications
Passenger Car Motor Oils
Heavy Duty Diesel Oils
Base Oils
Group I, Bright Stocks, Group II Re-refined, Group II, Group II+, Group III, Group IV (PAOs), and Group V (Esters)
Technical Expertise & Sourcing Capabilities
ANTIOXIDANTS
Aminic, Phenolic, & PANA
ANTI-WEAR (AW) AGENTS
Ashless AW & ZDDPS (Primary, Secondary, Mixed)
CORROSION INHIBITORS
Alkyl Thiadiazoles, Fatty Acids/Amines/Half-Esters
DETERGENTS
Low & High TBN Sulfonates, Phenates, & Salicylates
DISPERSANTS
PIBSI & Mannich Based; Functionalized with Boron & Phosphorus, & Antioxidants
EXTREME PRESSURE (EP)
Sulphur Based-SIB, Polysulfides, Sulfurized Olefins & Sulfurized Esters
PACKAGES
ATF, Engine Oil, Gear Oil, Hydraulic, Industrial, Grease, & Metalworking
POUR POINT DEPRESSANTS (PPDS)
PMA, Styrene-Ester, & Fumarate Based
VISCOSITY INDEX IMPROVERS (VIIs)
Olefin-Copolymers (OCPs), Star Polymers, & Polymethacrylate (PMA) Based
BASE OILS
Gr. I, Bright Stocks, Gr. II Re-refined, Gr. II, Gr. II+, Gr. III, Gr. IV (PAOs), and Gr. V (Esters)
FINISHED LUBES
Experience an extensive range of lubricants for various applications. Explore high-quality engine oils, gear oils, automatic transmission fluids (ATFs), hydraulic fluids, and industrial oils designed to optimize your machinery's performance and longevity. Our selection also includes compressor and refrigeration lubricants, jet turbine oils, cutting oils for precision machining, 2/4-stroke oils for engines, shock absorber fluids for smooth rides, way lubricants for heavy-duty equipment, chain lubricants for seamless operation, paper machine oils for reliable production, as well as specialized oils like aluminium roll oils, steel roll oils, and copper roll oils for specific industrial needs. Discover the right lubricant solutions tailored to your equipment's requirements and enhance its efficiency and durability.
Finished Lubricants
Experience an extensive range of lubricants for various applications. Explore high-quality engine oils, gear oils, automatic transmission fluids (ATFs), hydraulic fluids, and industrial oils designed to optimize your machinery's performance and longevity.
Engine Oils
High-quality engine oils for various applications
Gear Oils
Specialized gear lubrication solutions
Automatic Transmission Fluids (ATFs)
Advanced transmission fluid technology
Hydraulic Fluids
Industrial hydraulic system lubricants
Industrial Oils
Comprehensive industrial lubrication solutions
Compressor & Refrigeration
Specialized compressor and refrigeration oils
Jet Turbine Oils
Aviation-grade turbine lubrication
Cutting Oils
Precision machining cutting fluids
2/4-Stroke Oils
Two and four-stroke engine oils
Shock Absorber Fluids
Smooth ride suspension fluids
Way Lubricants
Heavy-duty equipment way lubrication
Chain Lubricants
Seamless chain operation lubricants
Paper Machine Oils
Reliable paper production lubrication
Roll Oils
Aluminium, Steel, and Copper roll oils
Coolant Composition & Applications
Purpose & Function
The purpose of coolant is to prevent physical stresses and catastrophic deformation at extreme temperatures. Compounds are added to reduce the freezing point and inhibit corrosion.
The term "engine coolant" is widely used in the automotive industry for its primary function of conductive heat transfer, ensuring optimal engine performance and longevity.
Applications & Benefits
Beyond automotive applications, coolants are used in HVAC chillers and solar water heaters, demonstrating their versatility in heat transfer systems.
The continuous cooling process maintains engine efficiency while preventing damage from thermal stress, making it essential for modern engine technology.
Manufacturing Capacity
Our plants are designed to meet diverse production requirements with flexible capacity options